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Clipping problem when mixing down

I have a project which contains a vocal track that has its volume elevated to the point of clipping - on purpose. It sounds really nice. When I play it in my program (Sonar 7) it sounds nice, at least. This is because the only track that is clipping is the vocal track, and everything else comes through clear when it does. When I export and mix down to a single stereo track, bad things happen.

Mixing Down In Sonar 6 PE

When i mix down In Sonar 6 PE my final Mix down tone goes up and down. on play back thru Sonar everything sounds great. i'm mixing 26 tracks of audio with effects (eq, reverb, etc) down to a wave file. i think it is my processor but the indicator shows 20% cpu usage and 10 hard disk. i run a amd sempron 2800 with 2 gigs of ram my audio from guitar and bass record fine

mixing down ?

I am tired of mixing down to the Masterlink from PTHD.

Beside the option to go with the Tascam RA-1000, I am thinking about a stereo mixing down digitally to a DAW.

What is the best setup opinion? I am thinking about Mac/Peak Pro and Lynx EAS/EBU or RME or MINI MEoption?

any suggestion?

thanks