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Sounds like it's clipping but all level meters show otherwise. help!

I'm attempting a very simple master with just some EQ, compression and limiting but I've run into a slight problem. Every time I add my limiter to get my track to a good volume, it pops and crackles like the track is clipping. I have a sound metering plugin after each plugin as well as the one on the track itself and nothing is indicating any kind of clipping.

Calibrating Meters in a hybrid studio

Forgive some basic questions but I would like to hear this being explained like I was just starting out.

I assume the analog gear I bought is calibrated correctly but matching the levels between all my analog equipment (converters, summing amps and processors) needs to be matched so everything flows openly and sounds the best is can. Yes and why?